Homepage Garage Wiki Register Community Calendar Today's Posts Search
#Camaro6
Go Back   CAMARO6 > Engine | Drivetrain | Powertrain Technical Discussions > Forced Induction Discussions


KPM Fuel Systems


Post Reply
 
Thread Tools
Old 10-02-2025, 08:59 AM   #1
Eldi Z

 
Drives: 17' 1SS 1LE GBA-Black
Join Date: Mar 2017
Location: TLV
Posts: 875
HP Tuners VCM log data Vs. Dyno numbers

Raising the question to those who have a real-world experience in this comparison.

Given all hardware elements, engine, sensors, Etc. are are healthy and functioning as they should, using a proper WB measurement tool (I.E. Ballenger AF500 + Bosch / NTK sensor) / PROLInk into HP Tuners.

How close is the correlation of the logged data and the actual dyno results of Power and Torque?
When calculating by the formula of:

Engine Torque (taken from "Delivered Engine Torque" or "Engine Torque" VCM channels) x RPM / 5252 (constant #) = CHP
Then applying the Drivetrain loss depending on Transmission type, Auto / Manual to get the R-WHP/TQ

Does the result of the calculation come close to the actual dyno numbers?
Eldi Z is offline   Reply With Quote
Old 10-02-2025, 09:42 AM   #2
RobZL1
fo'shizZL1
 
RobZL1's Avatar
 
Drives: 2017 ZL1
Join Date: Aug 2017
Location: ATL
Posts: 1,805
In my opinion, it's much closer to use MAF airflow in lb/min * 10 as a representation of crankshaft hp. If your torque model is correct, then the other way should be close, too.
__________________
2017 ZL1 M6 Black | Maggie 2650 // 103TB // Big Gulp // CSP LT's & Ultra Cats // BMR MM // BC Forged KL13

Mods being installed-
oil pump, cam, ported heads, dual in-tank, Goliath and XDI, corn, etc., etc.
RobZL1 is offline   Reply With Quote
Old 10-02-2025, 10:54 AM   #3
SOCAL.M6.ZLE
Having FUN in the SUN...

 
SOCAL.M6.ZLE's Avatar
 
Drives: 2022 M6 ZL1 1LE
Join Date: Jan 2022
Location: San Diego CA
Posts: 2,056
Great question that I get asked alot also... I will check my recent DYNO log and report back soon...
SOCAL.M6.ZLE is offline   Reply With Quote
Old 10-02-2025, 11:55 AM   #4
SOCAL.M6.ZLE
Having FUN in the SUN...

 
SOCAL.M6.ZLE's Avatar
 
Drives: 2022 M6 ZL1 1LE
Join Date: Jan 2022
Location: San Diego CA
Posts: 2,056
Alright, quick check on both recommendations...

ROB, on the graph below, but peak RWHP was around 6,100rpm... MAF airflow in lb/min = 86.69 * 10 as a representation of crankshaft hp would equal 866hp at the fly which seems pretty far off... seems alot closer to WHP... thoughts?

Now testing; Engine Torque (taken from "Delivered Engine Torque" or "Engine Torque" VCM channels) x RPM / 5252 (constant #) = CHP
Then applying the Drivetrain loss depending on Transmission type, Auto / Manual to get the R-WHP/TQ...

Peak torque is at 4,500 rpm... Delivered was 640ftlb and Engine torque was 878ftlb...

Using your model...
Delivered 640 x 4,500rpm / 5252 = 548hp
Engine Torque 878 x 4,500 / 5252 =752hp

Seems like all of these are off... unless I am doing something wrong...
Thoughts?
Attached Images
 
SOCAL.M6.ZLE is offline   Reply With Quote
Old 10-02-2025, 12:13 PM   #5
RobZL1
fo'shizZL1
 
RobZL1's Avatar
 
Drives: 2017 ZL1
Join Date: Aug 2017
Location: ATL
Posts: 1,805
Quote:
Originally Posted by SOCAL.M6.ZLE View Post
Alright, quick check on both recommendations...

ROB, on the graph below, but peak RWHP was around 6,100rpm... MAF airflow in lb/min = 86.69 * 10 as a representation of crankshaft hp would equal 866hp at the fly which seems pretty far off... seems alot closer to WHP... thoughts?

Now testing; Engine Torque (taken from "Delivered Engine Torque" or "Engine Torque" VCM channels) x RPM / 5252 (constant #) = CHP
Then applying the Drivetrain loss depending on Transmission type, Auto / Manual to get the R-WHP/TQ...

Peak torque is at 4,500 rpm... Delivered was 640ftlb and Engine torque was 878ftlb...

Using your model...
Delivered 640 x 4,500rpm / 5252 = 548hp
Engine Torque 878 x 4,500 / 5252 =752hp

Seems like all of these are off... unless I am doing something wrong...
Thoughts?
You have to look at dynamic airflow. MAF tops out at that number in the PID's. Dynamic keeps going. What is the peak lb/min of dynamic airflow during the log of that pull (not necessarily at 6100 exactly)? I would expect 95-96lb/min.
__________________
2017 ZL1 M6 Black | Maggie 2650 // 103TB // Big Gulp // CSP LT's & Ultra Cats // BMR MM // BC Forged KL13

Mods being installed-
oil pump, cam, ported heads, dual in-tank, Goliath and XDI, corn, etc., etc.
RobZL1 is offline   Reply With Quote
Old 10-02-2025, 12:22 PM   #6
Eldi Z

 
Drives: 17' 1SS 1LE GBA-Black
Join Date: Mar 2017
Location: TLV
Posts: 875
In terms of the Torque PID, I think that the correct one to use in the formula is simply "Engine Torque" and not the "Delivered Engine Torque" Channel.

Maybe calibrators can chime in and correct this information / provide some insights for the audience.
Eldi Z is offline   Reply With Quote
Old 10-02-2025, 12:28 PM   #7
RobZL1
fo'shizZL1
 
RobZL1's Avatar
 
Drives: 2017 ZL1
Join Date: Aug 2017
Location: ATL
Posts: 1,805
For what it's worth, engine torque is indeed the one I've used in the past. I've also made huge physics-based math parameters for calculated horsepower based on acceleration rate during a pull, including drag coefficient, frontal area, weight, etc. At the end of the day, I think the dynamic airflow is the easiest estimate (or engine torque for that matter if your virtual torque model is good)
__________________
2017 ZL1 M6 Black | Maggie 2650 // 103TB // Big Gulp // CSP LT's & Ultra Cats // BMR MM // BC Forged KL13

Mods being installed-
oil pump, cam, ported heads, dual in-tank, Goliath and XDI, corn, etc., etc.
RobZL1 is offline   Reply With Quote
Old 10-02-2025, 12:38 PM   #8
SOCAL.M6.ZLE
Having FUN in the SUN...

 
SOCAL.M6.ZLE's Avatar
 
Drives: 2022 M6 ZL1 1LE
Join Date: Jan 2022
Location: San Diego CA
Posts: 2,056
Quote:
Originally Posted by RobZL1 View Post
You have to look at dynamic airflow. MAF tops out at that number in the PID's. Dynamic keeps going. What is the peak lb/min of dynamic airflow during the log of that pull (not necessarily at 6100 exactly)? I would expect 95-96lb/min.
The log look weird now that you mention it...
MAF (SAE) climbs to 86.69 at 5,700rpm, and stays there till redline...
While the MAF Hz goes from 9,925 to 10,498 during the same time...
SOCAL.M6.ZLE is offline   Reply With Quote
Old 10-02-2025, 12:48 PM   #9
SOCAL.M6.ZLE
Having FUN in the SUN...

 
SOCAL.M6.ZLE's Avatar
 
Drives: 2022 M6 ZL1 1LE
Join Date: Jan 2022
Location: San Diego CA
Posts: 2,056
Cylinder airmass peaked at 1.74g at 5,230rpm and dropped to 1.68g at 6,850 rpm
Which was lower than my street data logs, I believe due to the 93F ambient temps and belt slip (I was logging 1 psi less than my earlier data logs)

My first data log with this combo had a cylinder mass of 1.77g during that same RPM spread with a peak of 1.81g
SOCAL.M6.ZLE is offline   Reply With Quote
Old 10-02-2025, 01:34 PM   #10
Joshinator99
Moderator
 
Joshinator99's Avatar
 
Drives: 2017 Camaro 2SS A8
Join Date: Aug 2018
Location: Petersham MA
Posts: 6,198
Quote:
Originally Posted by RobZL1 View Post
In my opinion, it's much closer to use MAF airflow in lb/min * 10 as a representation of crankshaft hp. If your torque model is correct, then the other way should be close, too.
Quote:
Originally Posted by RobZL1 View Post
You have to look at dynamic airflow. MAF tops out at that number in the PID's. Dynamic keeps going. What is the peak lb/min of dynamic airflow during the log of that pull (not necessarily at 6100 exactly)? I would expect 95-96lb/min.
Agree with Rob 100%
__________________
2017 Chevy Camaro 2SS A8 Whipple 3.0, Mast Black Label heads, ATI 8L90, Fore triple in-tank pumps, 112mm TB, LPE +52% injectors & BB HPFP, TooHighPSI/Katech port injection, 15” conversion 1066 WHP STD/1027 SAE, 9.10@152.5 (new times coming)
Joshinator99 is online now   Reply With Quote
Old 10-02-2025, 02:06 PM   #11
RobZL1
fo'shizZL1
 
RobZL1's Avatar
 
Drives: 2017 ZL1
Join Date: Aug 2017
Location: ATL
Posts: 1,805
Quote:
Originally Posted by SOCAL.M6.ZLE View Post
Cylinder airmass peaked at 1.74g at 5,230rpm and dropped to 1.68g at 6,850 rpm
Which was lower than my street data logs, I believe due to the 93F ambient temps and belt slip (I was logging 1 psi less than my earlier data logs)

My first data log with this combo had a cylinder mass of 1.77g during that same RPM spread with a peak of 1.81g
Quote:
Originally Posted by Joshinator99 View Post
Agree with Rob 100%
Gabe, do you have Dynamic Airflow in your channels? That's ultimately what the ECU uses for it's final airflow. It's a combination of some parts MAF and some parts VVE until over 4000rpm, where in all GM ECU's I've dealt with, it then equals filtered MAF data, regardless of how you set the dynamic RPM switchover point.

So basically anywhere above 4000rpm, and especially at WOT, the Dynamic Airflow channel IS the MAF airflow. That would be the lb/min to use for this HP estimation.
__________________
2017 ZL1 M6 Black | Maggie 2650 // 103TB // Big Gulp // CSP LT's & Ultra Cats // BMR MM // BC Forged KL13

Mods being installed-
oil pump, cam, ported heads, dual in-tank, Goliath and XDI, corn, etc., etc.
RobZL1 is offline   Reply With Quote
Old 10-02-2025, 02:24 PM   #12
SOCAL.M6.ZLE
Having FUN in the SUN...

 
SOCAL.M6.ZLE's Avatar
 
Drives: 2022 M6 ZL1 1LE
Join Date: Jan 2022
Location: San Diego CA
Posts: 2,056
Quote:
Originally Posted by RobZL1 View Post
Gabe, do you have Dynamic Airflow in your channels? That's ultimately what the ECU uses for it's final airflow. It's a combination of some parts MAF and some parts VVE until over 4000rpm, where in all GM ECU's I've dealt with, it then equals filtered MAF data, regardless of how you set the dynamic RPM switchover point.

So basically anywhere above 4000rpm, and especially at WOT, the Dynamic Airflow channel IS the MAF airflow. That would be the lb/min to use for this HP estimation.
Thanks for the clarification Rob! That said, here are the revised calculation...

peak RWHP was around 6,100rpm... Dynamic Airflow was 5,600 lb/hr or 93.3 lb/min = * 10 as a representation of crankshaft hp would equal 933hp at the fly . At 838rwhp x 1.18 = 988bhp so it looks like a 6% difference so far?

Now... checking at 6,950rpm... Dynamic Airflow was 6,114 lb/hr or 101.9 lb/min = * 10 as a representation of crankshaft hp would equal 1,019bhp...

Am I doing this right?
SOCAL.M6.ZLE is offline   Reply With Quote
Old 10-02-2025, 03:01 PM   #13
RobZL1
fo'shizZL1
 
RobZL1's Avatar
 
Drives: 2017 ZL1
Join Date: Aug 2017
Location: ATL
Posts: 1,805
Quote:
Originally Posted by SOCAL.M6.ZLE View Post
Thanks for the clarification Rob! That said, here are the revised calculation...

peak RWHP was around 6,100rpm... Dynamic Airflow was 5,600 lb/hr or 93.3 lb/min = * 10 as a representation of crankshaft hp would equal 933hp at the fly . At 838rwhp x 1.18 = 988bhp so it looks like a 6% difference so far?

Now... checking at 6,950rpm... Dynamic Airflow was 6,114 lb/hr or 101.9 lb/min = * 10 as a representation of crankshaft hp would equal 1,019bhp...

Am I doing this right?
There you have it. I'd say you are in the ballpark.

I think most people find that the M6's lose about 12-13%, so

933*0.87 or 0.88 = 812 to 821rwhp

There is also an odd bump in the dyno around 6100 where you had your peak. If that was flattened out, it looks like peak would still be about 835-840 but around 6300rpm. I'd wager that your lb/min at 6300rpm, times 10, times 0.875 would be about 840.

The higher airflow numbers you see near 7000rpm where the power doesn't match, is where the engine is dropping off. It might (or might not!) be able to take some more timing as the engine gets less efficient in that last 800-900rpm approaching 7000rpm. If it could take more timing, then your HP peak would push higher toward the 880+rwhp range (1019*0.87 or 0.88).

In any case, I think the Dyn Air estimation works pretty well here. It's just an estimation, and assumes you are using that air the the best of it's ability.

With the old design Terminator cam, I think that might be what's holding back the last 1000rpm or so. I believe that cam is smaller than his current design. I think Ted added duration and widened the lsa on the newer ones, which would make that thing pull to 7000+. You can see it in the boost curve here. Above 6000, it ramps up the boost because it can't get it out of the cylinder.

This is just my opinion. I'm no expert here!

__________________
2017 ZL1 M6 Black | Maggie 2650 // 103TB // Big Gulp // CSP LT's & Ultra Cats // BMR MM // BC Forged KL13

Mods being installed-
oil pump, cam, ported heads, dual in-tank, Goliath and XDI, corn, etc., etc.
RobZL1 is offline   Reply With Quote
Old 10-02-2025, 03:16 PM   #14
SOCAL.M6.ZLE
Having FUN in the SUN...

 
SOCAL.M6.ZLE's Avatar
 
Drives: 2022 M6 ZL1 1LE
Join Date: Jan 2022
Location: San Diego CA
Posts: 2,056
Quote:
Originally Posted by RobZL1 View Post
There you have it. I'd say you are in the ballpark.

I think most people find that the M6's lose about 12-13%, so

933*0.87 or 0.88 = 812 to 821rwhp

There is also an odd bump in the dyno around 6100 where you had your peak. If that was flattened out, it looks like peak would still be about 835-840 but around 6300rpm. I'd wager that your lb/min at 6300rpm, times 10, times 0.875 would be about 840.

The higher airflow numbers you see near 7000rpm where the power doesn't match, is where the engine is dropping off. It might (or might not!) be able to take some more timing as the engine gets less efficient in that last 800-900rpm approaching 7000rpm. If it could take more timing, then your HP peak would push higher toward the 880+rwhp range (1019*0.87 or 0.88).

In any case, I think the Dyn Air estimation works pretty well here. It's just an estimation, and assumes you are using that air the the best of it's ability.

With the old design Terminator cam, I think that might be what's holding back the last 1000rpm or so. I believe that cam is smaller than his current design. I think Ted added duration and widened the lsa on the newer ones, which would make that thing pull to 7000+. You can see it in the boost curve here. Above 6000, it ramps up the boost because it can't get it out of the cylinder.

This is just my opinion. I'm no expert here!

My man! I agree with your analysis... Feels like the exhaust duration is a little light on the current cam, and would benefit from more in the higher RPMs for sure. I plan to go back in late November once the new clutch is installed, now that I have the belt slip fixed also... with better air, just interested as what the delta will be, and what the true standard to X port gains are.

RobZL1 you are far more than a novice my friend, you are a stud for sure, and this was a fun exercise.
SOCAL.M6.ZLE is offline   Reply With Quote
 
Post Reply


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -5. The time now is 11:48 AM.


Powered by vBulletin® Version 3.8.9 Beta 4
Copyright ©2000 - 2026, vBulletin Solutions, Inc.