Homepage Garage Wiki Register Community Calendar Today's Posts Search
#Camaro6
Go Back   CAMARO6 > CAMARO6.com General Forums > ZL1 Discussions


AWE Tuning


Post Reply
 
Thread Tools
Old 07-16-2021, 10:16 AM   #57
KingLT1


 
KingLT1's Avatar
 
Drives: 2016 1SS NFG A8
Join Date: Aug 2017
Location: 46804
Posts: 7,665
As I mentioned way back in this thread when it was created in 2018, you can not accurately measure gains with CAI or Ram air stuff on a dyno. The air box does not get the same pressurization on a dyno as it does at high speed on the street or track. The Rotofab was tested at the track against a modified stock airbox w/ green filter and the test car still went quicker and faster in worse DA. That was a Bolt-on SS car.

Back in the 4th gen LS1 hey day's Chris 1313 developed a ram air system for the F body. it showed very little power gain on the dyno. However at the track guys were picking up 2+ mph in trap speed.

The testing needs to be done at the track/street. Send me a Vararam and Ill test it against my Big Gulp RF with a Dragy. I have a good spot to test. I will log data and confirm that the tune isn't skewed. I will also make sure the MAT are similar before doing any testing. No BS unbiased testing will be made. I am all for higher performing products and if the Vararam proves to be that much better I will switch.
__________________

2016 NFG SS A8/Whipple 2.9/Fuel System/Flex Fuel
KingLT1 is offline   Reply With Quote
Old 07-16-2021, 10:18 AM   #58
Z OH 6


 
Drives: 2024 CT5-V Blackwing
Join Date: Sep 2020
Location: GA
Posts: 3,557
Quote:
Originally Posted by KingLT1 View Post
As I mentioned way back in this thread when it was created in 2018, you can not accurately measure gains with CAI or Ram air stuff on a dyno. The air box does not get the same pressurization on a dyno as it does at high speed on the street or track. The Rotofab was tested at the track against a modified stock airbox w/ green filter and the test car still went quicker and faster in worse DA. That was a Bolt-on SS car.

Back in the 4th gen LS1 hey day's Chris 1313 developed a ram air system for the F body. it showed very little power gain on the dyno. However at the track guys were picking up 2+ mph in trap speed.

The testing needs to be done at the track/street. Send me a Vararam and Ill test it against my Big Gulp RF with a Dragy. I have a good spot to test. I will log data and confirm that the tune isn't skewed. I will also make sure the MAT are similar before doing any testing. No BS unbiased testing will be made. I am all for higher performing products and if the Vararam proves to be that much better I will switch.
This would be a good volunteer for the bet. I just need a few more.
Z OH 6 is offline   Reply With Quote
Old 07-16-2021, 11:47 AM   #59
EDFHOBBIES
Dyno Show Queen LOL
 
EDFHOBBIES's Avatar
 
Drives: 16 SS & 17 ZL1 Both Yellow
Join Date: Jan 2014
Location: Houston
Posts: 4,354
Send a message via Skype™ to EDFHOBBIES
We used my car for street pulls i was all stock at the time He data logged it all the oem box was pulling 5 degrees knock he got it down to zero. And total timing increased 2 degrees the maf was close to 1000 mv and lowerd to 800s. This 2 years ago but it's all in his threads the data and all.

I to was a skeptical but I saw the results so did Sorian. It worked well on my car but the testing on England's Greens dyno on a totally stock A10 were good aswell but many pulls later the filter that made the most power always reverted to a different table.

So I agree snake oil on a non tune car they don't do much in the long run of the car will just use another safe table.
__________________


Kong Ported 2650, Crawford Racing Port Injection, Weapon X 112mm Adapter, NW112mm TB, Livernois Ported LT4 Heads, Lingenfelter GT32 stealth cam, Haltech Elite, and Carbon by Trufiber

Last edited by EDFHOBBIES; 07-17-2021 at 08:49 AM.
EDFHOBBIES is offline   Reply With Quote
Old 07-16-2021, 12:01 PM   #60
FoundNemo
 
Drives: 2019 ZL1
Join Date: Oct 2019
Location: GA
Posts: 573
Quote:
Originally Posted by EDFHOBBIES View Post
Here is where we tested on a stock 2018 zl1 A10 against the 2 major companies. Like mentioned on a stock car if the parameters were to much the tune reverts back to a different table.

But on a tuned car like mine we able to pick up over 35 hp over the rotofab for instance mine was tuned on the rotofab we added the prototype and picked that power.

This is the only pic Patrick wanted me to share.
Extremely interested in the Vararam when its ready. I'll leave the Rotofab for the masses lol
FoundNemo is offline   Reply With Quote
Old 07-16-2021, 12:26 PM   #61
ZX-10R

 
ZX-10R's Avatar
 
Drives: 2019 ZL1 Riverside
Join Date: Apr 2020
Location: Charlotte, NC
Posts: 1,139
Green filter with snow blocker removed. Cheap.
ZX-10R is offline   Reply With Quote
Old 07-16-2021, 01:42 PM   #62
CamOnlyJabroni
 
CamOnlyJabroni's Avatar
 
Drives: 19’ ZL1 A10 / 16’ C7Z M7
Join Date: Apr 2021
Location: Ft.Wayne, IN
Posts: 329
Quote:
Originally Posted by Z OH 6 View Post
This would be a good volunteer for the bet. I just need a few more.
Well King is my brother so we can put it on my ZL1 too. I just put on a CAI Carbon Elite so we could use all three in the comparison.
CamOnlyJabroni is offline   Reply With Quote
Old 07-16-2021, 03:29 PM   #63
Z OH 6


 
Drives: 2024 CT5-V Blackwing
Join Date: Sep 2020
Location: GA
Posts: 3,557
Quote:
Originally Posted by CamOnlyJabroni View Post
Well King is my brother so we can put it on my ZL1 too. I just put on a CAI Carbon Elite so we could use all three in the comparison.
Works for me.
Z OH 6 is offline   Reply With Quote
Old 07-16-2021, 04:07 PM   #64
FoundNemo
 
Drives: 2019 ZL1
Join Date: Oct 2019
Location: GA
Posts: 573
Quote:
Originally Posted by ZX-10R View Post
Green filter with snow blocker removed. Cheap.
Snow blocker is off alrdy agreed
FoundNemo is offline   Reply With Quote
Old 07-16-2021, 05:08 PM   #65
LT4Greg


 
LT4Greg's Avatar
 
Drives: 2017 Camaro ZL1 Coupe
Join Date: May 2016
Location: Georgia
Posts: 5,875
If the Roto-Fab CAI is not good then why do all the aftermarket companies that have parts for our cars use and recommend them in their builds? I wish someone would answer that for me. Any answers guys?
__________________
ZL1 Coupe, PDR, Exposed carbon fiber hood insert, My Link with Nav, M6 6 speed and Silver Ice Metallic. Mods done: ceramic window tint, GM Accessories Camaro floor mats and Roto-Fab CAI.
LT4Greg is offline   Reply With Quote
Old 07-16-2021, 06:01 PM   #66
hawk02
Coupe Newbie
 
hawk02's Avatar
 
Drives: '23 CT5-V BW, '21 Corvette HTC
Join Date: Jul 2011
Location: Columbus, Ohio
Posts: 3,469
Quote:
Originally Posted by ZX-10R View Post
Green filter with snow blocker removed. Cheap.
Best low cost mod for the ZL1.

According to Vararam, the stock air box with a high flow filter like the Green and the snow blocker removed will outperform most after market cold air intakes in real world testing.

See the second to last paragraph

https://www.camaro6.com/forums/showt...003&page=9#122
__________________
hawk02 is offline   Reply With Quote
Old 07-16-2021, 06:07 PM   #67
Joshinator99
Moderator
 
Joshinator99's Avatar
 
Drives: 2017 Camaro 2SS A8
Join Date: Aug 2018
Location: New Ipswich NH
Posts: 6,350
Quote:
Originally Posted by KingLT1 View Post
As I mentioned way back in this thread when it was created in 2018, you can not accurately measure gains with CAI or Ram air stuff on a dyno. The air box does not get the same pressurization on a dyno as it does at high speed on the street or track. The Rotofab was tested at the track against a modified stock airbox w/ green filter and the test car still went quicker and faster in worse DA. That was a Bolt-on SS car.

Back in the 4th gen LS1 hey day's Chris 1313 developed a ram air system for the F body. it showed very little power gain on the dyno. However at the track guys were picking up 2+ mph in trap speed.

The testing needs to be done at the track/street. Send me a Vararam and Ill test it against my Big Gulp RF with a Dragy. I have a good spot to test. I will log data and confirm that the tune isn't skewed. I will also make sure the MAT are similar before doing any testing. No BS unbiased testing will be made. I am all for higher performing products and if the Vararam proves to be that much better I will switch.
This is what is needed! Someone who has no financial gain to be had, and more importantly, someone who knows what they’re doing and will call it right down the middle.
__________________
2017 Chevy Camaro 2SS A8 Whipple 3.0, Mast Black Label heads, ATI 8L90, Fore triple in-tank pumps, 112mm TB, LPE +52% injectors & BB HPFP, TooHighPSI/Katech port injection, 15” conversion 1066 WHP STD/1027 SAE, 9.10@152.5 (new times coming)
Joshinator99 is offline   Reply With Quote
Old 07-17-2021, 08:40 AM   #68
FoundNemo
 
Drives: 2019 ZL1
Join Date: Oct 2019
Location: GA
Posts: 573
Quote:
Originally Posted by LT4Greg View Post
If the Roto-Fab CAI is not good then why do all the aftermarket companies that have parts for our cars use and recommend them in their builds? I wish someone would answer that for me. Any answers guys?
The rotofab will flow more with the hood up so when you dyno it, unrealistic gains are shown due to the airflow increase. EDFHOBBIES is spot on about this and its totally logical.

However, once you close the hood it effectively chokes off the filter on the top so its a false "gain" artificially inflated on the dyno. My buddy and I did back to back dyno testing on his car in Georgia with a Rotofab and the hood up, rotofab with hood down and the OEM airbox with the snow ingestion cover removed. All of the runs had the snow ingestion cover removed fyi.

Most people say when you get to speed it doesnt matter but it does, because total flow is not just the key aspect for intakes.

You also need to consider that power from air intakes is affected by all of the following:

- Laminar air flow across the MAF sensor (for MAF equipped cars) vs turbulence across the MAF sensors which can heavily impact power levels and driveability based on poor quality airflow readings (regardless of total cfm), which impacts how the car adjusts spark. Link: https://www.counterman.com/understan...r-flow-issues/

- Overall intake air temperature and the source of the air feed (turbulence, volume, temperature, etc)

- Rates of heat soak based on the material used around the MAF sensor and in the intake pipe and the impact of temp changes on MAF readings and overall air intake temps.

- Total CFM that the system flows across all RPM ranges based on the design and filter used.

- Size and cleanliness of the air filter, along with airflow rate changes as the filter gets dirtier. Link: https://pdf.sciencedirectassets.com/...qa&type=client

- More relevant for non-boosted cars but many intakes (especially factory) have additional, side extensions/air reservoirs off the intake pipe behind the MAF tuned to the car's intake design. Link: https://itstillruns.com/air-intake-r...-12156112.html

- Sealing of the intake post-MAF, as unmetered air entering the engine affects how the car adjusts the air/fuel when it changes unexpectedly.

- Effects of blowby from PCV systems putting oil vapors/moisture etc into the air intake pipe (in systems where the PCV connects to the intake not the manifold/supercharger area).

- Any restrictions throughout the box but especially around the inlet, including the horn/bellmouth for the intake which has a giant plastic cover blocking a sizeable portion of it, along with the headlight electronics in front of it as well. Also, max possible airflow based on the MAF housing diameter and piping tapers, not just based on the filter.

- Design of the flange around the filter (velocity stack or bellmouth vs a flat mounting with a round hole in the middle). Link: https://en.wikipedia.org/wiki/Velocity_stack

- Curvature of the piping after the MAF affecting flow to and through the throttle body (sharp angles vs gradual tapers) and associated drag on airflow. Referenced by Vararam when designing their intakes. Link: http://www.vararam.com/VRDRX.html

- Impact of the design of the airbox on the engine startup procedures. Ford for example has specified in the past openly that they can detect air intake changes even if they go back to stock before hitting a dealership because it affects the way a cold engine warms up due to excessive airflow. Stock intakes are designed and tuned to work with the computer for appropriate warm up procedures to ensure durability of the engine. You can increase flow but the engine should be tuned to control rpm/timing of warmup too typically per Ford.

The stock airbox and filter setup is designed for laminar flow, noise control, snow ingestion mitigation, efficient cleaning of the air of course, appropriate warm up procedures for the engine, etc. Moral of the story is, the Rotofab may be able to flow more with the hood up indeed but there are other aspects of the stock intake that are not designed into the Rotofab. Not many people buy cold air intakes to manage all aspects of their performance, they just want noise and more airflow.


Regarding the power each mod set made:

The Rotofab with the hood up (red oiled filter, no the big gulp) made the most power overall, unsurprisingly do to the airflow capacity increase. About 15rwhp and 10wtq on the top end, tapering to minimal/nothing down low, SAE measured. This would be even more substantial with more boost or bigger blowers of course.

Rotofab and hood down made a few less horsepower and torque at the wheels SAE than stock. We raised the hood back up and re-pulled it and we were back to 10+hp gain over stock and ~10tq SAE. Drop the hood and it was down ~5p and ~!0tq from stock (heat soak likely the culprit for the worsening numbers). Direct example from Motor Trend: https://www.motortrend.com/how-to/gh...el-horsepower/

The snow ingestion cover removal didnt make any power over his stock dyno that we saw with a stock filter, but you could feel and tell a nice change in throttle response as the boost hits faster (not higher though, its mechanically limited).

I'll have to track down the dyno sheets and the videos if i can, and im sure people will be hating but essentially we had the same findings that EDFHOBBIES has posted data to support. My buddy is deployed at the moment so cant get him to send them right now.

My goal is not to crap on Rotofab, just simply to note what we saw when we messed with the ZL1 intakes. His car is a 19 A10 btw.

I did attach the stock graph from his car (lower dyno is his old mustang A10) so figure the values based on this. Very typical of 93 octane A10 stock pulls on a Dynojet.

We also did NOT see massive drops in power with repeated runs on the dyno but it did start to drop a little as it heat soaked, not 20-40whp or anything though. I'm sure this could technically happen in some really hot temps but we didnt see it in the 69 degree temp range with high humidity on that dyno day. We had plenty of fans going too to push air over the radiator, intake inlet and heat exchangers.
Attached Images
 

Last edited by FoundNemo; 07-17-2021 at 09:15 AM.
FoundNemo is offline   Reply With Quote
Old 07-17-2021, 08:59 AM   #69
Gunkk
Thank you Al Oppenheiser!
 
Gunkk's Avatar
 
Drives: Red Hot A10 ZL1 Convertible
Join Date: Jun 2017
Location: Sarasota, FL
Posts: 5,183
Quote:
Originally Posted by FoundNemo View Post
Drop the hood and it was down ~5p and ~!0tq from stock (heat soak likely the culprit for the worsening numbers).
This does not surprise me.


Quote:
Originally Posted by LT4Greg View Post
If the Roto-Fab CAI is not good then why do all the aftermarket companies that have parts for our cars use and recommend them in their builds?
Appeals to the extremes fallacies, aside... it is not a matter of "not good." The RF is better than the others in ways you may not perceive valuable as a consumer, but may as a vendor. It's vendor friendly: it's available, supported, and likely offers decent margins for the retailer. In other words, the standard RF intake is the best of a bunch of otherwise mediocre under hood "bling" mods that usually do more harm than good. It's also what customers are asking for. Gee, maybe ... just maybe ... all these aftermarket companies are actually in business to make money selling stuff to us. And if we want a little engine bay bling that doesn't otherwise make our cars run worse, maybe ... just maybe ... they'll shut up and take our money.


On the other hand, the Big Gulp is quite useful in supporting the airflow needs of high power builds, where there is little else worthy in the market.


Gunkk is offline   Reply With Quote
Old 07-17-2021, 09:12 AM   #70
Camaro1973

 
Camaro1973's Avatar
 
Drives: 2019 ZL1
Join Date: Mar 2019
Location: NJ
Posts: 1,537
Quote:
Originally Posted by FoundNemo View Post
The rotofab will flow more with the hood up so when you dyno it, unrealistic gains are shown due to the airflow increase. EDFHOBBIES is spot on about this and its totally logical.

However, once you close the hood it effectively chokes off the filter on the top so its a false "gain" artificially inflated on the dyno. My buddy and I did back to back dyno testing on his car in Georgia with a Rotofab and the hood up, rotofab with hood down and the OEM airbox with the snow ingestion cover removed. All of the runs had the snow ingestion cover removed fyi.

Most people say when you get to speed it doesnt matter but it does, because total flow is not just the key aspect for intakes.

You also need to consider that power from air intakes is affected by all of the following:

- Laminar air flow across the MAF sensor (for MAF equipped cars) vs turbulence across the MAF sensors which can heavily impact power levels and driveability based on poor quality airflow readings (regardless of total cfm), which impacts how the car adjusts spark.

- Overall intake air temperature and the source of the air feed (turbulence, volume, temperature, etc)

- Rates of heat soak based on the material used around the MAF sensor and in the intake pipe and the impact of temp changes on MAF readings and overall air intake temps.

- Total CFM that the system flows across all RPM ranges based on the design and filter used.

- Size and cleanliness of the air filter, along with airflow rate changes as the filter gets dirtier.

- Sealing of the intake post-MAF, as unmetered air entering the engine affects how the car adjusts the air/fuel when it changes unexpectedly.

- Effects of blowby from PCV systems putting oil vapors/moisture etc into the air intake pipe (in systems where the PCV connects to the intake not the manifold/supercharger area).

- Any restrictions throughout the box but especially around the inlet, including the horn/bellmouth for the intake which has a giant plastic cover blocking a sizeable portion of it, along with the headlight electronics in front of it as well. Also, max possible airflow based on the MAF housing diameter and piping tapers, not just based on the filter.

- Design of the flange around the filter (velocity stack or bellmouth vs a flat mounting with a round hole in the middle).

- Curvature of the piping after the MAF affecting flow to and through the throttle body (sharp angles vs gradual tapers).

- Impact of the design of the airbox on the engine startup procedures. Ford for example has specified in the past openly that they can detect air intake changes even if they go back to stock before hitting a dealership because it affects the way a cold engine warms up due to excessive airflow. Stock intakes are designed and tuned to work with the computer for appropriate warm up procedures to ensure durability of the engine. You can increase flow but the engine should be tuned to control rpm/timing of warmup too typically per Ford.

The stock airbox and filter setup is designed for laminar flow, noise control, snow ingestion mitigation, efficient cleaning of the air of course, appropriate warm up procedures for the engine, etc. Moral of the story is, the Rotofab may be able to flow more with the hood up indeed but there are other aspects of the stock intake that are not designed into the Rotofab. Not many people buy cold air intakes to manage all aspects of their performance, they just want noise and more airflow.


Regarding the power each mod set made:

The Rotofab with the hood up (red oiled filter, no the big gulp) made the most power overall, unsurprisingly do to the airflow capacity increase. About 15rwhp and 10wtq on the top end, tapering to minimal/nothing down low, SAE measured. This would be even more substantial with more boost or bigger blowers of course.

Rotofab and hood down made a few less horsepower and torque at the wheels SAE than stock. We raised the hood back up and re-pulled it and we were back to 10+hp gain over stock and ~10tq SAE. Drop the hood and it was down ~5p and ~!0tq from stock (heat soak likely the culprit for the worsening numbers).

The snow ingestion cover removal didnt make any power over his stock dyno that we saw with a stock filter, but you could feel and tell a nice change in throttle response as the boost hits faster (not higher though, its mechanically limited).

I'll have to track down the dyno sheets and the videos if i can, and im sure people will be hating but essentially we had the same findings that EDFHOBBIES has posted data to support. My buddy is deployed at the moment so cant get him to send them right now.

My goal is not to crap on Rotofab, just simply to note what we saw when we messed with the ZL1 intakes. His car is a 19 A10 btw.

I did attach the stock graph from his car (lower dyno is his old mustang A10) so figure the values based on this. Very typical of 93 octane A10 stock pulls on a Dynojet.

We also did NOT see massive drops in power with repeated runs on the dyno but it did start to drop a little as it heat soaked, not 20-40whp or anything though. I'm sure this could technically happen in some really hot temps but we didnt see it in the 69 degree temp range with high humidity on that dyno day. We had plenty of fans going too to push air over the radiator, intake inlet and heat exchangers.

Horseshit. MAF/BOOST is identical with both the hood open/closed. Your theory about the top being choked off makes no sense. Airflow is exactly the same.

What is most likely going on is your closing the hood on a hot car with it sitting still on a dyno and the iats increased some.
__________________
928rwhp - 93 | 1040rwhp/898rwrq - E65 SAE

LME 377 LT4 Short Block | Magnuson 2650 80mm upper w/13% lower (9.06) | DSX Lid & Valve Covers | CSP Custom Cam w/32% fuel lobe | CID Heads | NW 103mm TB | Roto Fab Big Gulp | CSP 2" Headers w/Green GESI Gen 2 Cats | Borla 3" Full Cat Back w/ S-Type| Mighty Mouse Wild Catch Can| Custom Holley Low side Fuel system| TooHigh PSI Port Injection w/Holley Controller | Forced Inductions Interchiller w/2 gallon fender tank | TK Performance built 10L90
Camaro1973 is offline   Reply With Quote
 
Post Reply


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -5. The time now is 09:50 AM.


Powered by vBulletin® Version 3.8.9 Beta 4
Copyright ©2000 - 2026, vBulletin Solutions, Inc.