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Old 03-11-2017, 06:16 PM   #1
Buschman

 
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Carbon Build up?

My 1LE is in the shop getting some work done, and I was just emailed this picture. It's a 2015 LS3 with 14k miles on it. It looks overly excessive to me, and I'm told that the valves are not sealing.

Any thoughts on what would cause it? I'm guessing that the car has been running rich. It has had high flow cats for the last 5k or so miles.

The heads are coming off, checking for bent valves. I just want to make sure we locate and fix the issue causing it.

The car has had a catch can and clean side since new (2 miles on the odo).
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Old 03-11-2017, 06:22 PM   #2
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all of them look the same?
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Old 03-11-2017, 06:23 PM   #3
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I was told yes, but this is the only picture they sent.
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Last edited by Buschman; 03-11-2017 at 06:35 PM.
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Old 03-11-2017, 07:47 PM   #4
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Compression and leak down tests.
Scanner readings.
Any check engine light?
Any driveability issues?

All before teardown so you know what to look for. Scanner readings will call out how it's running. Compression and leak down will tell the mechanical condition.
Also good to read the spark plugs.

Without a cranking compression and leak down test, and scanner observations while driving.... that carbon could be meaningless or something.

Could have just been not romped on enough lately. Putz around, do a bunch of cold starts in the winter... can carbon up quick. Then it blows out on a highway romp. Sensor issues like a bad O2, coolant temp... can carbon up stuff quick.

There's no way to tell what if anything is wrong by a sooty ext port. Might have just had a few cold starts and not driven much before the manifolds removed. Something seriously wrong would have set a light/code, most likely.

AFR is controlled by O2 and MAF while in closed loop. Coolant temp sets the cold start AFR. So those are the sensors to watch on a cold start and transition to closed loop. A mechanical problem like a valve would be a misfire.
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Old 03-11-2017, 08:06 PM   #5
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I put headers on my 1LE at 6000 miles. Just looked at the manifolds, pretty sooty like they all look.

I doubt there is anything wrong with it. Pull a couple spark plugs. If they look great, doesn't burn oil, misfire, or set codes...no problemo.. Exhaust ports are suppose to look sooty.
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Old 03-11-2017, 08:24 PM   #6
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Quote:
Originally Posted by Russell James View Post
Compression and leak down tests.
Scanner readings.
Any check engine light?
Any driveability issues?

All before teardown so you know what to look for. Scanner readings will call out how it's running. Compression and leak down will tell the mechanical condition.
Also good to read the spark plugs.

Without a cranking compression and leak down test, and scanner observations while driving.... that carbon could be meaningless or something.

Could have just been not romped on enough lately. Putz around, do a bunch of cold starts in the winter... can carbon up quick. Then it blows out on a highway romp. Sensor issues like a bad O2, coolant temp... can carbon up stuff quick.

There's no way to tell what if anything is wrong by a sooty ext port. Might have just had a few cold starts and not driven much before the manifolds removed. Something seriously wrong would have set a light/code, most likely.

AFR is controlled by O2 and MAF while in closed loop. Coolant temp sets the cold start AFR. So those are the sensors to watch on a cold start and transition to closed loop. A mechanical problem like a valve would be a misfire.
No codes and the car drove great for the 120 mile trip to the shop. They confirmed the leaking valves with compressed air. the heads are coming off to be milled and ported so it will be fixed soon.
They were not too worried about it, I just want to make sure I address any issues.
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Old 03-11-2017, 08:30 PM   #7
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This is mine at 127000 miles with cam. Questions, what oil do you use,how often do you change your oil and also do you have a lot of bumper to bumper traffic to contend with that can lead to extreme carbon buildup. Is the calve not sealing because of the excessive carbon?
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Old 03-11-2017, 08:35 PM   #8
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One more picture. Engine feels very strong though and honestly in my case a new set of ported heads would fix this issue in my case.
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Old 03-11-2017, 09:42 PM   #9
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Oil was changed at 2,000 5,000 10,000 and at 14,500 just before I put the car up for the winter. They think the carbon build up is causing the valve to not seal, but the heads are coming off anyways so they can check it all over.

I ran it for about 30 minutes once a month since December (in hind site most likely not a good idea). Temps were close to freezing on the 120 mile drive to the shop I'm using. So I took it easy, I still think it was running rich but it kind of makes sense now.

I'm pretty sure if I would have got on it a few times most of it would have cleared out. I'm guessing that the build up is because of the long idle times over the winter. No worries though, like I said the heads are going to be milled and ported anyways.

Thanks for the help!
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Old 03-12-2017, 08:26 AM   #10
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Wow, that is nuts for the mileage.

Good luck man!
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Old 03-12-2017, 08:52 AM   #11
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With the amount of black I get on my exhaust tips from a long ride and a couple romps I am not surprised they look like that. I have a Tundra that has 120,000 on it and the pipe is clean. These engines run rich.
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Old 03-12-2017, 10:02 AM   #12
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Try some WOT pulls a few times a week, then check back and see if it's not blowing that garbage out
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Old 03-12-2017, 11:39 AM   #13
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The dealer replaced my pistons ,rings, cam , liftes cause of carbon build up !!
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Old 03-12-2017, 10:27 PM   #14
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Carbon Build up?

For comparison pics are after running flex fuel (rich) for 100k miles. The headers are almost 10 years old, were rusted and sooty inside on install.



On tear-down all the internals were spotless and in good order, this sort of explains it:
[ame]https://youtu.be/jdW1t8r8qYc[/ame]
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